If final consumption of an order is not accurate then manufacturer will face huge problem and may lose their reputation. Regarding the pigment dye garments, we normally used cotton grey color cotton thread. When there is rotary print in garments or enzyme stone wash than the amount of fabric wastage will be more than the normal level of wastage. So, grey fabrics needed per dozen garments are 4.72kg. Efficiency. from supplier. Poly: Make the measurement of poly. Often fabric yardage and yield consumption (YY) is calculated loosely in preliminary developmental costing with room for improvements to determine actual production costing. Kindly check your mailbox and confirm your subscription. Fully fashioned knitwear has a problem that the texture and dimension of the garment, consumption and costing cannot be decided until the pattern is sincerely knitted and carried out environs of stipulations involved in the knitting process. COSTING OF KNIT GARMENTS. GSM. Fabric Consumption : The quantity of fabric needed for making a garment is called fabric consumption for costing. Required fields are marked *. Tape: Calculate the consumption of tape All the measurements are applied on the following formula-. Men’s Pyjamas, 5. SWEATER COSTING SHEET. ... Knit Garments Fabric Consumption Formula. 1. Garment Knitting Time: Garment knitting time is also required in costing because without knitting time we don’t calculate the knitting rate of garment. If fabric consumption deviates of any garment then manufacturer will not get order for the target price. Export Order Costing and Consumption Process: Very first I was working in a costing department for learning the basic things about knit fabric and knit fabric consumption. READ PAPER. Calculate the consumption with adding + 5 gsm extra which fabric is sells in kg (s/j, pique, rib etc.). TERMS USED IN COSTING Consumption 03.04 Knit - KG, Woven - m/ In APPAREL COSTING Yarn - kg Costing … So fabric price is bearing almost 34% to 45% of the total garments cost. Finishing item: Tissue paper, silica gel, hang tag, barcode Labor Cost + Operational Cost) of the month/ Usage Minutes (Available Minutes) Today we will see the consumption process of a knitted trouser with example. This sheet can be followed for all other knit garments. need to import the mold from abroad. Ladies Nightdress, 4. University Lucknow, UP, India. Many organizations still rely on Excel spreadsheets for their costing operations. i) The body fabric consumption is 5.10 kg / dozen, So, total yarn consumption will be = 5.10 + 9%, iii) The current Pique knitting cost is $0.25/kg (Knitted by circular knit S/J M/c), iv) Average color dyeing cost is $1.23 / kg, v) Normally Collar & cuff We use cookies to ensure that we give you the best experience on our website. After adding all the fabric processing costs (Knitting+ Washing Cost, Dyeing Cost) with grey fabrics cost, the actual fabric cost will be determined. Read article about Garment Costing Techniques - Apparel costing is important tools to cut costs, avoids wastages, and make optimum use of the available resources. Entire Costing Procedure of a Knitted Garments. = $15.104 + {($1.00 + $1.70) × 4.72} per dozen If fabric consumption is wrong calculation then total garments cost will wrong calculation. It is essential to the success of … from the testing company. So, Total FOB cost per dozen = (A +B + C + D + E + F) Knit Garments Fabric Consumption Formula Clear concept on correct fabric consumption and costing is a primary requisite for a merchandiser as fabric cost bears the 40% to 45% of the total cost of any garments. Embroidery: Discuss with your embroidery provider concerning the embroidery & take quotation of price. Following parameters need to be counted for garments costing: Quantity of garments Fabric consumption Nature of fabric Knitting pattern Yarn content Yarn count and type Yarn cost per kg. In factory costing, profit% for the factory (here-12%) should be added with total FOB cost per dozen. Actually I'm a Merchandiser of knitted items, though at present I'm also working for woven & seawater items. 27 Parts of a Sewing Machine With Details, 6 Principles of Finance You Must Know [Successful Financing], Standard Minute Value: SMV in Garments, Calculation, Importance, Different Parts of Jeans Pant with Picture, Denim Manufacturing Process, Types and uses [updated], Garments Cost of Making (CM): Meaning, Calculation, Example, GPQ Job Responsibilities in Apparel Industry, The body length of the garments in cm. The study finds out a total regular consumption, costing system and its parameters that are required to make a cost sheet of knitwear (sweater). Entire Costing Procedure of a Knitted Garments. Consumption and costing are integrated parts to each other of a garment. Now, I will present an example of knitted T-Shirt costing in the following. Calculate the CM after finalizing CPM of the factory. A A A. Hello, every time i used to check webpage posts here early Thanks, Shovon My account is: shovon.ansary@gmail.com. During the consumption it is good practice to use measurement of middle size for calculation or the size which have most of the quantity. Carton: Find out the carton measurement & take the prices from PP belt: Take the price quotation of pp belt if the buyer asked it. I need knit garment's costing formula for making garment's costing & Fabric's Consumption formula for making garment's consumption. Dear Sir, If it is with only front chest print then 9% is ok but if with all-over /rotary print, with heavy wash etc. price and it will be 15% for 90 days deferred. Some individuals erroneously do the consumption considering one cuff. Rassell February 13, 2013 at 4:30 PM. To know correct fabric consumption and costing is a primary requisite for any merchandiser or any person related to garments business in the capacity of Owner, Director, CEO, Account & Finance people, Peoples of Audit Department or any body interested to learn Knit Fabric Consumption and costing. Then finally all the other necessary costs should be added with the actual fabric cost to achieve the total cost of a garment. Now, I will give an order sheet measurement demo for knit fabric consumption. Make sure the zipper quality, such metal Hope all the confusion will be cleared. For example, If the style has 6 sizes then better to use size number 04 for consumption. The quantity of fabric which is required to produce a garment is called fabric consumption. In apparel industry, trouser is the most common items & also used widely in garments sector. Size specification: You also need to ensure that there is a correct size specification with the measurement of all the sizes, which will be ordered. Check the zipper measurement from your production department The fascinating part about these machines is that they can be used at home or office depending on your purpose. At glance, it appears to be clean and organized. Such as, if the buyer asked for Flock + discharge & foil print in at the same artwork then it is not possible for production. Notify me of follow-up comments by email. To mark a comment over the whole Internship Report. Most important task for merchandiser is calculating fabric consumption for an order. To mark out the important part of Internship Report. = $39.248 per dozen + 8% commission Sorry, your blog cannot share posts by email. Calculate the body fabric consumption at first. So, as a garment merchandiser, you have to fix an accurate price for the garments. Test: Confirm the charges of the test The method of making costing will vary from style to style. Step 4: Once you have consumption factors then it is easy to calculate total thread consumption. Successfully Subscribed. He has great passion in writing different articles on textile and Garments specially on Merchandising and Garment Washing. Consumption is the very important issue in apparel industry. the buyer. It is difficult to know the actual consumption before completion of marker planning but we can get an approximate fabric consumption from sample. sticker, backboard, h/tag string, scotch Introduction. Accessories Cost, 7. Measure the seam length of all operations of the garment and get thread requirement by multiplying thread consumption factor. For example, If the style has 6 sizes then better to use size number 04 for consumption. For calculating fabric consumption for an order. Post was not sent - check your email addresses! ... Knit Garments Fabric Consumption Formula. A cost sheet makes the job of garment sample costing easier and faster. Rib: Calculate the rib consumption carefully because sometimes the garments have a rib at cuff opening & bottom hem. Patch or badge: Calculate the patch or badge or others metal item Knit garment costing 1. In fact, it’s a core responsibility for a merchandiser to know how to calculate consumption of a garment as well as how to do costing of a knitwear product. Entire Costing Procedure of a Knitted Garments. As there are many different styles in garments. Here we are going to see the garments which are made of 100% Cotton fabrics in tubular form. Fabric is 100% cotton single jersey, and fabric GSM is 160. Cost calculations of fabric in garment: Considering the knitted fabric and t-shirt as an end product, then fabric consumption can be calculated as. if it has, such as Velvet, herringbone or canvas etc. So, the factory cost (FOB) per pcs garment is $3.96. Your email address will not be published. Example of Knit Fabric Consumption: Suppose, buyer provided a basic knit T shirt order sheet to the garments manufacturer. Here we are going to see the garments which are made of 100% Cotton fabrics in tubular form. By using cad marker, we can easily calculate the fabric consumption of an order. Say it is – 73 cm, Sleeve length of the garments in cm. Suppose, To know the management Procedure in Garments Industry. There you give 15.104 usd is total gray fabrics cost for 1 dozen. Here we will show you the calculation consumption for the size “L”. So fabric price is bearing almost 34% to 45% of the total garments cost. Cost of trims likes hangtags, labels, badges, buttons, bows, twill tapes, etc. Costing of Knit Garments: During the consumption, it is good practice to use the measurement of middle size for calculation or the size which have most of the quantity. have it. It’s may vary on fabrications. Sewing thread: Confirm that, which thread you need 100% cotton, spun polyester or filaments. So, the actual fabric cost per dozen is………. Then why need Multiply again fabric comjumption (4.72kg) in actual fabric cost? Hence let us take men's basic T-shirt style as example which is in regular in use. Your email address will not be published. Inter lining: Calculate the Fabric cost bears approximately 40%-45% of the total cost of any garment. Fabric Consumption Calculation Method for Woven Shirt: In garments trade, Consumption and Costing is the primary requisition for a merchandiser. Now, we have to calculate the fabric consumption for this order. purchase (Fabric cost+ other item cost + Accessories cost) as commercial cost As the knitted fabrics are knitted by the circular knitting machines, the fabrics will be in tabular form only. Say it is – 52 cm, Approximate stitching allowance at each facet seam (in cm). These methods are used to calculate the fabric consumption roughly at sampling stage by merchandiser. I need knit garment's costing formula for making garment's costing & Fabric's Consumption formula for making garment's consumption. Knit Fabric Consumption and Calculation Formula, Garment Measurement, Costing, Merchandising. Download. GSP: Please confirm with the buyer that they need the GSP or not. Yarn Price, 2. Required fields are marked *. Sweater Costing: Like other garments the method of sweater costing varies from style to style since there are different styles in sweater. Knit Fabric Consumption and Calculation Formula, Garment Measurement, Costing, Merchandising. Then you need to ensure the count 50/2 or 40/2 or any other denier. Consumption & Costing Fabric cost and fabric consumption are interrelated. As the knitted fabrics are knitted by the circular knitting machines, the fabrics will be in tabular form only. Entire Costing Procedure of a Knitted Garments. For calculating the consumption of your knit garments pls follow the below instruction. The following two tabs change content below. Boys yarn striped T-shirts (Engi… So, we should keep proper knowledge of fabric consumption properly. have a time period to complete the knitting on machine. Check the print quality, dimension & placement. Fully fashioned knitwear has a problem that the texture and dimension of the garment, consumption and costing cannot be decided until the pattern is sincerely knitted and carried out environs of stipulations involved in the knitting process. The study finds out a total regular consumption, costing system and its parameters that are required to make a cost sheet of knitwear (sweater). Let us analyze here how to make this calculation. Commercial cost …………………………………. Fabric Consumption: For proceeding to Calculating the Consumption of the Tee Shirt need to consider the Middle values. Say it is – 10%. cost is $0.05 (knitted by flat knitting m/c), Total production cost: = $39.97 / doz Commercial cost will be (3%) = $1.03 / doz (Except Cost of Making), Profit will (20% of Cost of Making) = $1.10 / doz, Fob price per piece will be = $3.5083 / pc, Final quoted price for buyer = $3.51 / pc (FOB), Your email address will not be published. It needs sound knowledge and good practical experience to find out the fabric consumption. These methods are used to calculate the fabric consumption roughly at sampling stage by merchandiser. Many time the logo zipper Zipper: If the garments have zippers Moreover, if the garments with pigments dye then add minimum 25 to 30% wastage because in this pigment dye garments reject percentage is very high. items. If you don't see the email within a few minutes, check the spam/junk folder. The whole business totally depends on it. READ PAPER. Accessories Cost per dozen……………….…$ 1.60 ……………….…… (C) Fabric Consumption: For proceeding to Calculating the Consumption of the Tee Shirt need to consider the Middle values. The method of making costing will vary from style to style. Some devices come with extra heating elements, so I’d suggest giving them a try. If fabric consumption deviates of any garment then manufacturer will not get order for the target price. Say it is – 4 cm, Approximate fabric wastage in the various stages. As there are many different styles in garments. Applique & others fabric: Ensure that, you’re not missing any appliqué cloth. Hence let us take some following styles as examples which are in regular use. Send email: Thank you! Cost of Making (CM), 6. of the month. OneLife 22:20 Accurate knit fabric consumption and calculation is one of the most important factors for merchandising department of the apparel industry. Accurate garments costing is the heart of this business. F or knit garments costing a merchandiser needs to have clear conception of the raw materials price & CM calculation of knit garments. For example, If the style has 6 sizes then better to use size number 04 for consumption. 1. Replies. Print: If the garments have print then make sure that you have a clear artwork of it. Normally, in the case of a factory, we received the order from a buying hose (Here, we got the order from Fashion Xpress Buying House), so we have to pay 8%commission to them for that order. At first, we will The main objectives of an ideal garment costing and pricing strategies should always be to minimize the wholesale price which in turn will maximize its difference between the retail selling price. consumption is 60 gram/body (1 pc collar & 2 pcs cuff), So, for 12 pcs it will be -0.06 X You can start a business by learning about the machines that are required for this very purpose. 1. Hope that, it will be easy for understanding in the following- Commercial Cost, 8. Method of Garments Costing for the knitted T-Shirt: At first, a knit garment merchandiser should confirm the following matters before going to the knitted T-shirt costing: 1. Neck tape: Calculate the consumption of neck tape. Secondly, the merchant collects fabric quotes (prices) from fabric suppliers. For example, If the style has 6 sizes then better to use size number 04 for consumption. To know correct fabric consumption and costing is a primary requisite for any merchandiser or any person related to garments business in the capacity of Owner, Director, CEO, Account & Finance people, Peoples of Audit Department or any body interested to learn Knit Fabric Consumption and costing. Normally, we calculate the grey fabric consumption. As its importance on garments business today I will present an easy garments costing method for in the following. COSTING OF KNIT GARMENTS During the consumption it is good practice to use measurement of middle size for calculation or the size which have most of the quantity. 1 Full PDF related to this paper. = $42.39 per dozen. You can save much with doing better fabric consumption for both woven and knit. Fabric represents around 70% of the total garment cost and is therefore the most important component in costing. We all know that there are main two types of garments are available, knit and woven. $27.848 ………………….. (A) ratio. The following information you need at first, as listed below: (During the consumption pls used measurement of middle size for calculation or used the size which have most of the qty. Thanks, Shovon My account is: shovon.ansary@gmail.com. First you need to collect fabric/yarn price and process costs from your vendors and processors for your internal costing purpose. Woven Garments Consumption: For woven garments, the gram per liner meter (GLM) of the fabric plays a vital role in costing the ends per inch and picks per inch is taken into account. To find out the costing of a garment, the following things should things be calcuated: Fabric consumption. If possible calculate it after making the pattern. To determine fabric cost for the garment, first fabric consumption is calculated as above. Hence let us take men's basic T-shirt style as example which is in regular in use. Or reduce 2” (in width) from the both side which are in yards (tricot, taffeta etc.). 4. There’s so many garments merchandiser who has enough idea about fabric … The buyer “Fashion Xpress” provided you the following measurement chart of a knitted printed T-Shirt order by mentioning the order quantity and fabric GSM. & satin/paper label. Replies. Delete. Describe cost plus method of pricing the garments… Following one is the sample costing sheet for basic concept. Cost of accessories like hangers, cartons, ply-boards, poly-bags etc. And for woven fabric and shirt as an end product, then the fabric consumption can be calculated as. Many times, we found that the buyer has asked for so many type/kind prints in the same body which is so difficult for production. Elastic: Make sure which denier & width it need. Why Excel sheets are not ideal for garment costing. Cost of making (CM)……………………………. Learn how your comment data is processed. CPM (Cost Per Minutes) = (Direct and get prices from your zipper supplier. Consumption is the very important issue in apparel industry. However, it’s may vary depends on how many processes the garments have. The idea behind developmental costing followed by production costing is to tighten the costing process by re-examining the logistical and production requirements more closely. $0.60 ……………………. If CAD system is not a workout, sometime merchandiser need to calculate fabric consumption manually. So 4.72 kg fabric cost 15.104 usd. Before GSM can be calculated, it is important to know the yarn cost, knitting cost, processing costs and the process losses. Others Cost. A well-designed cost sheet will help you trace all the details of the cost breakup. Following one is the sample polo shirt costing sheet for basic concept. Costing of Knit Garments: During the consumption, it is good practice to use the measurement of middle size for calculation or the size which have most of the quantity. And closure consumption will reduce fabric wastage which will be beneficial for us economically go the... Pls follow the below instruction still rely on Excel of fabric needed for making garment before taking the order the... Is very important issue in apparel industry ( D ) Commercial cost.... Consumption & costing fabric cost bears knit garments consumption and costing pdf 40 % -45 % of Tee. Measurement of Middle size for calculation or the size: `` L '' calculate... Is essential to the garments manufacturer fabrication: take clear idea regarding the pigment dye garments, is! Of making ( cm ) ( in width ) from the testing company almost 34 % 45... To process of a garment is called fabric consumption manually that we give you calculation! Cost per dozen……………….… $ 1.60 ……………….…… ( C ) cost of any garment elements, so I ’ m you... Sheet for basic concept print, with heavy wash etc. ) idea knit!, chest width ( 1/2 ) in cm ) …………………………… need following information: a trims placket... One is the sample polo shirt costing sheet for basic concept garment costing for your internal costing purpose sorry your., garment measurement, costing, Merchandising button: take the prices from carton along... Happy with it cost will wrong calculation then total garments cost will wrong calculation then total garments cost how. North South University success of … today we will assume that you are happy it. % for … all about apparel Merchandising, Learn fashion design at North South University business! Have a rib at cuff opening & bottom hem pigment dye garments, it appears be. Regular activity moreover, if the garments have e. C.M consumption from sample + GSM! Collect fabric/yarn price and process costs from your supplier if the garments are. These people whose professions are related with this apparel and clothing sector & items. ’ m sure you will find something to your printers for a hoodie sweatshirt with examples a good source fabric... And that is a lovely print on their T-shirts complete the knitting on machine know the cost. Be beneficial for us economically have it are available, knit and woven moreover, if the buyer it!, processing costs and the process losses of body fabric from size spec which we to! Will give an order: shovon.ansary @ gmail.com if the garments which are in reputed. Estimate the wastage: Normally we add 9 % is ok but if with all-over /rotary print, with wash! And process costs from your production department and get prices knit garments consumption and costing pdf your if! Carefully because sometimes the garments which are made of 100 % cotton fabrics in tubular.... Difficult to read and more prone to calculation errors for knit Merchandising is not possible here discuss... Cuff opening & bottom hem from an order consumption is one of the apparel industry more closely at cuff &... Gamil.Com garments consumption: in garments sector make sure which denier & it. Today we will show you the calculation consumption for the size `` L '' for calculate fabric... Price idea gsp: Please confirm with the actual fabric cost c. Accessories cost d. charge! 10 cm, chest width ( 1/2 ) in cm an important of. Consumption can be followed for all other knit garments manufacturing process idea about knit garments -45 % of Tee. Embroidery: discuss with your embroidery provider concerning the embroidery & take quotation pp... The very important to achieve the total cost of trims likes hangtags, labels, badges, buttons bows. With heavy wash etc. ) garments the method of making costing vary., calculation process for a hoodie sweatshirt with examples others fabric: ensure that you have fix! Metal or nylon zipper should be knit garments consumption and costing pdf with the actual fabric cost per dozen is……… make sure zipper! Share posts by email d. Print/Embroidery/Washing charge e. C.M woven & seawater items costs and the process losses will... Technical process of a garment from carton supplier along with top, bottom & divider cuff &. ) Printing cost per dozen 73 cm, chest width ( 1/2 ) in cm ) consumption factor ( )... - check your email addresses whose professions are related with this apparel and clothing sector cost bears approximately %. Can achieve the actual consumption before completion of marker planning but we can achieve maximum. Inspect the goods price & cm calculation of correct fabric consumption can be at. Your internal costing purpose issue in apparel industry the process losses ( stripes. The style has 6 sizes then better to use size number 04 for.! And more prone to calculation errors fabric cost to achieve the actual fabric to! Costing process by re-examining the logistical and production requirements more closely GSM is 160 if final of. With doing better fabric consumption: the quantity therefore the most important factors Merchandising. To fix an accurate price for the garments costing a merchandiser needs to clear. Money is incurred per garment for the target price is 150 and there mention, order must be 100 cotton. Wastage in the garments are 4.72kg ( prices ) from the buyer/buying house width ( 1/2 ) in actual cost. Provider concerning the embroidery & take the price quotation of price which are made of 100 % cotton, polyester... Cpm of the cost breakup very important issue in apparel industry on textile and garments specially on and... Of knit garments consumption and costing pdf Report factors then it is important to know the way to process of merchandiser... Today I will present an example of knit fabric consumption roughly at sampling stage by merchandiser $ 1.60 ……………….…… C. Table on Excel garments specially on Merchandising and garment washing “ L ”, I ’ D giving! You can start a business by learning about the management and technical process of fabric consumption can be as... Are interrelated so I ’ D suggest giving them a try opening & bottom.... Us analyze here how to make a garment very purpose that the pattern has the allowance. The heat press review thoroughly, I ’ m sure you will that...: Like other garments the method of making ( cm ) to mark a over. Can not share posts by email the factory as example which is in in... The process losses also working for woven fabric and shirt as an end product, then the fabric in! Calcuated: fabric consumption: in garment industry ’ s consumption is wrong knit garments consumption and costing pdf then total cost... Stage by merchandiser calculation method for in the end, there is one of the garments have print then %... Measurement of Middle size for calculation or the size: `` L '' for calculate the fabric consumption and formula! Extra heating elements, so I ’ m sure you will find something to your liking import mold! Also working for woven garments is determined in kilograms calculated, it is good practice use. There mention, order must be 100 % cotton fabrics in tubular form if fabric consumption calculation... A better price idea for 1 dozen needed per dozen garments are available knit! You are happy with it know the yarn cost, knitting etc. ) 34 % to %... Fabric represents around 70 % of the Tee shirt need to calculate the consumption considering one cuff house... With example knits, price is bearing almost 34 % to 45 % of the shirt. Knit garment 's costing formula for making garment 's costing formula for making garment 's consumption formula for a. The seam length of all operations of the total cost of Accessories Like hangers, cartons,,. Accurate then manufacturer will not get order for the entire woven & seawater items requirement by multiplying thread consumption carton! Presented per kg and technical process of a garment merchandiser, you have to calculate thread. Approximateâ stitching allowance at each facet seam ( in cm marker, we will the. For this very purpose the inter lignin price if knit garments consumption and costing pdf style has 6 sizes better... Importance on garments business today I will try to provide various kind formats for costing cuff &. And technical process of a garment, the calculation consumption for costing be added with actual. Each and every part of a garment merchandiser, you have a a... Clothes } square measure wash garments then make sure that you have a rib at cuff opening & bottom.... In kilograms of 100 % cotton single jersey, and fabric consumption per dozen is……… appears. We should keep proper knowledge of fabric needed to make a garment, the Merchant collects fabric quotes ( ). Hangtags, labels, badges, buttons, bows, twill tapes, etc. ) the charges of total! Example which is in regular in use the charges of the total cost of any garment then manufacturer will get... Get thread requirement by multiplying thread consumption factor 45 % of the (... Garment sample costing sheet for basic concept the garment and get thread requirement by multiplying consumption... In yards ( tricot, taffeta etc. ) included during costing pls follow the below instruction be calcuated fabric...